Futurliner News
GM Futurliner Restoration Project
National Automotive and Truck Museum of the United States
ISSUE #4 -- APRIL 2000

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Don M. Mayton, Project Director
4521 Majestic Vue, Zeeland, MI 49464
616 875-3058

Dean G. Tryon, Newsletter Editor
2516 Laurelford Ln., Wake Forest, NC 27587
919 562-4660


This is the 4th newsletter to keep our supporters, volunteer workers and other interested people informed on the status of the restoration project. As you know, this is a voluntary effort to restore one of the (12) 1952 GM Futurliners to an original and functional condition. A few other Futurliners are being restored but all are being rebuilt with modern powertrains and interiors. The vehicle is owned by the National Automobile and Truck Museum of the US (NATMUS) in Auburn Indiana and is being rebuilt under the direction of Don Mayton in Zeeland, Michigan.
What’s
Happening!
The tremendous efforts of the 17 "hands-on" volunteers have made major progress since we last reported last January. This group meets at Don’s most every week to help. Key accomplishments include:
  • The gas tanks have been cleaned, repaired, sealed and painted.
  • The four drive shafts that connect the Hyra-Matic transmission to the 3 speed/PTO transmission and then to the differential have been completely restored. Our volunteers Del Carpenter and Basil Lewis disassembled them, had them sand blasted and painted. The bearings were all repacked with new grease and then assembled. Now after the differential is installed they will be installed.
  • The differential was removed and another firm Weller Truck took on the responsibility of completely restoring this item. It was returned not only restored but also in new primer paint and shrink-wrapped. We thank Weller Truck for that donation.
  • Our volunteers struggled for weeks disassembling the rear wheels, brakes and axles. Since everything is extremely large, we were often borrowing tools that we simply did not have. Weller Truck again donated their services by restoring the rear brake drums and pressed in new bearing races. Once all the new seals, bearings and relined brake shoes arrived, our crew reassembled the entire rear axle assembly. Next on their list of things to do will be to install the restored differential.
  • Only the left front wheel and brake assembly has been disassembled. So far the bearings look fine. As we disassemble mechanical parts, we do not find wear. In fact, no gears or bearings are even worn! However since the Futurliner sat for so long, we do find that the cooling and heating cycle over the years has caused condensation and every time we open up a gear box we find a lot of water and very little oil. As a result we have a lot of moisture damage that requires bearings to be replaced. So far the pitting is not too bad on the gears and we have been able to emery cloth away pitting that we’ve seen on the shafts.
  • As you can see the mechanical work is progressing at a steady pace.
  • On the body side we have a crew at the front removing one a piece of metal at a time, fabricating new and then welding it in place. Since every piece must be hand fabricated it is a slow process. In fact it takes three of us hand-fabricating metal to keep up with our welder Conrad DeJong. The lower bottom of the floor is completely done waiting for final painting. The floor level at the stage has had all of the rusted metal reinforced and welded. Now the crew is concentrating on the right side of the cab. The stairs to the cockpit have had all the rusted metal removed and most replaced.
  • Jim Baker has been methodically removing the large sheet metal panels and all the rustee braces inside the rear of the Futurliner. With help from others, he removed the large screw driven assemblies that raise the lower 16’ overhead side door. After the screw assemblies were removed, Tom Kuhlman has managed to get them freed up from years of rust.
  • Looking at future work, the major challenge will be the restoration of the roof, the 16' upper display doors, the 16' lower platform doors, the lower cargo doors and the rear people doors.
  • The roof is completely rusted and we intend to construct a new one.
  • We know the upper 16' display doors have some structural rust and will require extensive repairs. The 16' lower platform doors will have to be made new. We just took apart the first lower cargo door. It appears it cannot be saved and it will have to be reconstructed.
Work
Group
  • A hardy group of volunteers continues to work every Tues on the Futurliner in Don’s new (and heated) "Futurliner" pole barn in Zeeland. There are 21 people involved in these weekly sessions (not everyone works every week of course but a big volunteer crew). So far, there have been over 170 man-days of work put in just "on-site". Plus these guys (and gals) put in as many hours again on Futurliner projects at home and supply much of the materials used each week. No small task! And, until just recently when the new pole barn was completed, they worked all winter in the unheated barn – incredible dedication!
  • Special thanks too to Carol Mayton and other wives for providing lunches and refreshments for these hardy soles.
Other
Volunteers
  • The number of people continuing to step forward and volunteer the use of their facilities or help off-site is incredible. Recent additions include (in addition to those mentioned in previous newsletters):
  • Craig Waldron of Troutville VA has supplied safety equipment for the team including glasses, ear plugs, gloves etc.
  • Dan Mayo has started working to provide us a drawing of the roof so that a new one can be fabricated. The old one is rusted beyond repair and must be replaced.
  • Matt Beranek and Todd Gold in Denver, CO have volunteered to provide the labor to upholster the seats.
  • John Weller of Hudsonville MI has overhauled the differential, rear brake drums and recently the rear wheel bearings.
  • Gordon DeBaar has restored the rear 3-speed/PTO transmission and worked with the team on getting hard to find seals, bearings and tools.
  • Parker Auto & Truck has relined and painted the rear brake shoes.
  • Jeffrey Miller is working with a major brake company to redesign the complete braking system and upgrade it for better safety than the 1950’s design.
  • Joe Lockhard of Applied Industrial Technology in Flint MI has supplied the bearings for both the primary 3rd transmission and the spare 3rd transmission.
  • Bill and Jack Braun, owners of a junkyard in Western Michigan supplied us details when they purchased 2 Futurliners from the State of Michigan in the late 1960’s.
Paraders
  • Jim Morris sent us over 40 slides from the early 50’s Parades that were very interesting. We’ve converted 16 of these to prints and flimsies to use in the presentation. Jim also sent us his address list of former Paraders to add to our distribution list. We understand the Jim was one of the few who traveled with the Parade from 1953 thru 1956 when it was terminated. Jim also writes that he would like to see a Parader reunion in the next few years with this project vehicle at the forefront. Thanks Jim for your photos and information.
  • Our list of former Paraders is now at 52 so a reunion in the future could be a big event.
Press Articles
  • The press release written by Jim Crame has had wide circulation with excellent results. So far, we’re seen our project written up in:
  • Special Interest Autos – Dec 99 (general write-up on all Futurliners)
  • The Journal Gazette (Auburn IN) - 1999
  • Old Cars Weekly – 2/17/00
  • Kettering University Alumni newsletter – Winter 2000
  • Chicago Tribune newspaper – 3/9/00
  • Flint (MI) Journal newspaper – 3/16/00
  • Michigan Traveler magazine - March 2000
  • Cars & Parts magazine – April 2000
  • Auto Restorer – April 2000
  • The articles have helped generate awareness and have resulted in additional funds, additional volunteers and more information and photos about the Parade of Progress and the Futurliners.
Other
FUTURLINER
Status &
History
  • Don and Carol took a day out of a recent Calif. vacation trip to see two Futurliners under restoration at Brad Boyajian’s and one vehicle belonging to Mike Kadletz. These visits were very helpful in identifying and confirming how the Futurliners were built and in sharing what each of us has learned as these are being restored. These Futurliners, like the NATMUS one, are in a great state of deterioration and will require major rebuilding.
  • The American Truck Historical Society (ATHS) will hold it’s 2005 National Truck Show in Auburn Indiana and the Futurliner will be a prominent part of the display according to John Martin Smith, President of NATMUS.
  • Peter Pan Bus Lines in Springfield Mass. is targeting this summer the completion of their Futurliner. It will be updated to a modern drivetrain and used for leasing to other companies for product advertising purposes.
  • We have communicated in the past that we have been able to locate 9 of the original 12 Futurliners. In fact we have pictures of these nine that are less that a year old. Just a quick refresher - there are only 2 restored, Bob Valdez's in California and the Canadian FIDO Futurliner. We have described these in a previous newsletter. To look at pictures of all of these 9 check our web site as described above.
Financial
Status
As of Feb., over $14,000 has been contributed to NATMUS for this project by over 80 different contributors. That’s the good news. The bad news is that we have spent over $13,000 so far on items that had to be purchased. So, you can see the major need today is not as much for "hands-on" volunteers, but providing them with the resources (as in $) to get the job done. If you know of anyone who would like to be a financial supporter, please have them contact NATMUS. A copy of the contribution form is included in this newsletter.

The major expenses so far includes the purchase of numerous parts in Canada that cost us $10,760 which has seriously depleted the funds available. As you recall these funds are being handled totally by the NATMUS in Auburn, Indiana as are all donations received. The project committee submits requests for the use of these funds to NATMUS for approval and is reimbursed accordingly.

If you would like to contribute (or know someone who would like to help), please use the form in this newsletter. Thanks for all of your support so far

Any comments or suggestions you would like to see in the newsletter can be forwarded to the editor below. We welcome your thoughts . The objective is to publish this quarterly this year to everyone involved or interested. This newsletter goes out to nearly 800 people who have expressed interest (or hopefully will in the near future). The response has been rewarding.

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