Futurliner News
GM Futurliner Restoration Project
National Automotive and Truck Museum of the United States
ISSUE #17 -- JULY 2003

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This is the 17th newsletter to keep our supporters, volunteer workers and other interested people informed on the status of the restoration project. This is an all-volunteer effort with one goal - restore one of the twelve GM Futurliners to an original and functional condition. The vehicle is owned by the National Automotive and Truck Museum of the United States (NATMUS) in Auburn, Indiana and is being rebuilt under the volunteer direction of Don Mayton in Zeeland, Michigan.

Don M. Mayton, Project Director
4521 Majestic Vue, Zeeland, MI 49464
616 875-3058

Dean G. Tryon, Newsletter Editor
2516 Laurelford Ln., Wake Forest, NC 27587
919 562-4660

What’s
Happening!
  • With the invitation from General Motors to have the Futurliner on display at their June 22 "Eyes on Design" event at the GM Tech Center, the crew has been re-energized and volunteered to work sessions on a 2 days per week basis to get it ready. These extra sessions started the end of April and continued into June.
  • April 11, 2003 was a milestone in the restoration process as the exterior painting was finished and the vehicle moved back to the pole barn for trim work. Forty plus gallons of bondo needed to finish the job at Valley Truck apparently had a bonding (no pun intended) effect on the Valley Truck people. They said they felt bad seeing the Futurliner leave but were happy to have been a part of the project. They did a super job on the finish and painting.
  • Progress has been breathtaking these last few months. Major accomplishments include areas such as:
  • Engine, transmission, power steering & air compressor are installed and operating. The unique Hydramatic gear selector and controls in the cab have also been rebuilt.
  • The new air braking system has been completed and tested successfully.
  • All lettering installed on the front and sides.
  • The ribbed aluminum side panels installed and the rest of the trim is virtually compete.
  • Door and light bar actuators and electronic controls completed.
  • Rubber bumpers have been repaired, one section fabricated and installed.
  • Instrument panel completed with all new gages.
  • Final touch-up painting has been completed.
  • New hatch in the driver’s compartment has been built and installed.
  • New whitewall tires were installed that were fabricated by Bill Ginman. He was able to add whitewall material to new standard blackwall 10x20" truck tires.
  • A temporary Plexiglas windshield has being fabricated to protect the interior until the vehicle is done. The final windshield will not be installed until everything is completed.
  • Upper and lower running lights are installed but not yet wired.
  • Two volunteers have come from a good distance away just to help. Walt Davenport flew in from Brighton, Michigan for a days work. Chuck Ballard rode his motorcycle for 2 days from his home in Syracuse, NY (thru heavy rain and winds) to spend a full day working. He then packed up his tent and drove 2 days home.
  • New volunteers include Ken Bogardus from Wyoming, Michigan, Phil Prinzing and John Wissock both from the Muskegon, Michigan area.
  • The first test drive was taken on Monday, June 9, 2003. The route was out of the barn, down Don’s short street and around a large country block one mile in each direction. Although the vehicle ran well, we discovered that the left outer wheel bearing was improperly secured resulting in this wheel completely coming off. Fortunately, with dual wheels on each corner no serious damage resulted. The wheel rolled approximately a 1/4 of a mile before making its way into a muddy ditch. This was all recorded on video as Al Batts was riding in the rear of Ryan DeVries pickup truck which was the lead vehicle. The next day, the problem was diagnosed by removing the opposite wheel. Del Carpenter and Ron Elzinga spent the day making repairs and insured that both front wheel bearings were properly secured." See the photos on the web site for more details.
GM "Eyes on Design" Show
  • To prepare for the 5 day event, the vehicle was towed from Zeeland to the GM Tech Center in Detroit on Tuesday June 17. The plan had been to trailer it over but the carrier showed up without the right type of low-boy trailer. After lining up a tow truck (fortunately the one used before with an experienced driver) and removing the rear axles (to avoid any damage to the driveline), the trip was uneventful but resulted in a 12 hour day.
  • The Futurliner was certainly a big hit the whole week at GM starting with an employee car show on Wednesday the 18th. Most of the employees there had never heard of the Parade of Progress which resulted in a lot of history being shared by the crew.
  • It was driven around the grounds for various activities each day accompanied by several members of the work crew at all times and operated extremely well. On Friday, GM had arranged for many of their concept cars to be available for the local TV stations and the History Channel along with Wayne Cherry, head of the GM Design Staff. They all visited and photographed the Futurliner also of course. The History Channel planned a 3 hour interview that ran to 7 hours including all the interviews and shots of the vehicle driving up and down Tech Center Roads.
  • Friday evening was a reception for automobile design engineers and designers. About 700 people were in attendance including many of our crew.
  • Saturday was for the International Media Day with all the concept cars in place again plus new model GM vehicles.
  • Sunday was the main event – "Eyes on Design". It was held on the Tech Center grounds near the lake and the Design Staff Building. John Martin Smith (NATMUS) and his wife Bobbie came up from Indiana for the event plus many of the restoration crew and their wives. We’ll list them in the next newsletter but Ray Borowiak must be the Paraders getting the "long distance" award - Ray lives out in Washington state.
  • At the end of the day, the Futurliner was towed back to Zeeland, parked in Don’s garage where the restoration will be continued in September when the crew gets back to work. They did an outstanding job of getting it ready for this show and deserve all the credit under Don’s unique leadership.
Paraders & Archives
  • GM sent invitation letters to all the Paraders and volunteer workers for the June 22 event mentioned above. Many were able to attend.
  • The request to locate one of the Paraders traveling trunks was fulfilled two-fold this spring when both Connie Vaughan and Bill Mitchell donated their original trunks to the project and the museum. Connie was on the Parade in the 50’s and Bill in the 40’s. Thanks to Dick Humphries also for picking them up and delivering them to Zeeland.
  • Connie Vaughan also donated one of the "bologna" glass bottles that were used to demonstrate compressive and residual tension. It could pound a nail into a board but if a small object was dropped into it, it would shatter. He also had other memorabilia that was donated.
  • We heard from John Ryan’s sons (Jack and Pat Ryan) who indicted they have a lot of material from their Dad’s collection. They are sorting thru it and will send items of historical interest. John was the Parade Director for the Parade of Progress starting in 1941 on through the 1950’s.
Project
Needs
  • Although the project had it’s first official "showing", much work remains. Major items include interior finishing (cab upholstery, trim, install sheet metal and/or aluminum trim on all the display area walls and doors, interior lights, and much more), electrical wiring (only the engine is done so far), install an air conditioning system, weather seal tracks and seals for all the doors, route the engine exhaust up to the top as originally done, install the large 110 V generator with controls, make white wall tires with raised lettering, build a new hatch over the cab and install, insulate the engine compartment, make and install new rear door handles.
  • Our need for a full set of hubcaps was partially filled by Peter Pan Bus (Peter Picknelly) after Don called to follow up on a note from Jim Stacy. Seems like Jim had seen one hanging on the wall when he visited the bus company. Peter donated their only spare to the project so we now have a set of four for our vehicle. We now have one hubcap that was the style used in 1941 into the early 1950’s and three hub caps that were the style in the late 50’s.
  • A trailer is needed to haul the Futurliner between events. It must be a "low-boy" type capable of well over 27,000# and handle the 33’ length.
  • Bill Bicknell is working on the second engine and needs a few parts such as the starter motor, heavy-duty generator and pulleys. We now have 3 carburetors ready to go for the 2 engines plus many spare carburetor parts.
  • We would like to obtain or build a suitable display for the vehicle based on one of the original designs.
Financial status - Poster & Hats:
  • Posters and hats are still available thru NATMUS for $10 each plus $3 shipping. Quantity orders will have a break on shipping and will be approximately 20% above the single item shipping charge. Contact Bobbie Smith at NATMUS for specifics for your quantity. A good number were sold at Hershey and NATMUS is beginning to receive orders. An order form and additional info is on the web site. The mailing address is below on the Donation Form – please use the street address and not the PO box. Credit cards are accepted at the museum.
  • You can also see the poster (along with it’s history) and the hat on the web site.
  • As you can see from the list of items still to be done, financial support is still required from the large group of loyal supporters. Your continued help is appreciated.
Misc.
Notes
  • Gerald Perschbacher who writes for the Old Cars Weekly magazine has had several articles about the project in his "Club Clips" column. His most recent note on our project was in the 5/15/03 issue where he mentioned the June 22 event at GM, the project summary and the web site. Gerald has also offered to review the book when it is completed with a summary in a future Old Cars Weekly.

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